Spray Coat Running Track

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Spray Coat Running Track

Introduction:
Spray coat system running track or called resin-bound rubber crumb running track is formed from a base mat of resin-bound rubber crumb of 9 to 10mm of thickness. The base mat is then sprayed to form a texturised surface coating of polyurethane paint. Different from the sandwich and full PU system types of running track which are non-porous or impermeable, the spray coat system is porous and permeable. The open textured surface is good for water drainage, which means that even areas slightly out-of-tolerance for levels, there will be not standing water.
Features:
The base mate of sandwich running track is popularly made of black SBR rubber crumb. After base mat is cured, top surface of EPDM and PU resin mixture is sprayed. The appearance of the finished is different from other types of in-situ systems : the full PU and sandwich system. The surface texture is porous or called permeable, which enhances the run-away of water. Although it is recognized that the spray coat system is less durable compared to the full PU and sandwich systems, the advantage of its porosity makes this system popular in rainy weather area.

Spray Coat Running Track

In particularly high wear areas such as at the end of Javelin runways, at the High Jump take off point, and where the starting blocks are fixed, it is common to "reinforce" the surface with cast resin material, prior to spray applying the finishing coats. These systems probably comprise the most widely installed group of synthetic surfaces for athletics.

Spray Coat Running Track Layer Structure
Spray Coat Running TrackSpray Coat Running Track

Installation Process:
This system comprises a layer of rubber crumb formed base mat and a layer of surface spray coat. 
To install the base mat, the crumb is mixed with a one-component moisture-curing polyurethane resin in the correct proportions. This very viscous mix is then spread by paving machine on to the base of the track, with the thickness controlled by screed bars. After cure, two coats of a coloured polyurethane paint containing a fine rubber aggregate, is spray applied to this rubber base mat, in order to give the finished surface the correct traction and slip resistance.
 
Spray Coat Running TrackPrimer Paving
Spray Coat Running TrackSBR Base Mat Paving
Spray Coat Running TrackSurface Spray
Test Item Reference Unit Standard Data Test Result  
Thickness WA mm ≥13mm 14.5mm Qualified
Force Reduction WA % 35-50 38 Qualified
Vertical Deformation WA mm 0.6-2.5 1.7 Qualified
Friction (Wet) WA TRRL Scale Reading ≥47 66 Qualified
Tensile Property WA Mpa ≥0.5 0.82 Qualified
Elongation at Break WA % ≥40 120 Qualified
Other Properties
Length In-situ Thickness Options In-situ
Color Options

Other Information (Packing and Samples)
Spray Coat Running TrackSpray Coat Running Track

More Information (Standard Running Track Dimensions)
Spray Coat Running Track

Shapes and Dimensions of 400m Standard Track(Radius 36.5) (Dimensions in m)
Spray Coat Running Track
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